When parts cannot be sourced or restored, the remanufacturer must create them. This is accomplished via reverse engineering and additive manufacturing. The processes can be quite involved, requiring multi-disciplined skills and specific equipment. It is not a one-man effort but a team of competent engineers and technicians who know their trade and tools.
Reverse Engineering Example – Obsolete Bracket:
Part: Mounting bracket for alternator on 1990s diesel engine
Availability: OEM discontinued, no aftermarket
Sample: Worn bracket from donor core
Measurement method: 3D scanner + CMM verification
Material: Cast aluminum (identified via spectrometer)
Manufacturing method: CNC machined from billet (no casting tooling cost)
Cost per part (10 units): $45 each (vs. OEM new was $18—but unavailable)
Outcome: Bracket reproduced. Remanufacturing continues.
Of course, reverse engineering occupies a legal gray area. Remanufacturers must navigate intellectual property (IP) law carefully.









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