To My Readers



If this is the first time you're visiting my blog, thank you. Whether you're interested or just curious to find out about PCB reverse engineering (PCB-RE), I hope you'll find something useful here.

This blog contains many snippets of the content in my books to provide a more detailed overall sampling for my would-be readers to be better informed before making the purchase. Of course, the book contains more photos and nice illustrations, as evidence from its cover page. Hopefully, this online trailer version will whet your appetite enough to want to get a copy for yourself.

Top Review

I started doing component level repair of electronics with (and without) schematics more than 40 years ago, which activity often involves reverse-engineering of printed circuit boards. Although over the years my technical interests have shifted into particle beam instrumentation, electron microscopy, and focused ion beam technology fields, till this day——and more often than not——PCB repairs have returned multiple multi-million-dollar accelerators, FIB, and SEM instruments back to operation, delivering great satisfaction and some profit.

Many of the methods described by Keng Tiong in great details are similar to the approaches I've developed, but some of the techniques are different, and as effective and useful as efficient and practical. Systematic approach and collection of useful information presented in his books are not only invaluable for a novice approaching PCB-level reverse engineering, but also very interesting reading and hands-on reference for professionals.

Focus on reverse engineering instead of original design provides unique perspective into workings of electronics, and in my opinion books by Keng Tiong (I've got all three of them) are must-read for anybody trying to develop good understanding of electronics——together with writings by Paul Horowitz and Winfield Hill, Phil Hobbs, Jim Williams, Bob Pease, Howard Johnson and Martin Graham, Sam Goldwasser, and other world's top electronics experts.

Valery Ray
Particle Beam Systems Technologist
Showing posts with label E2C. Show all posts
Showing posts with label E2C. Show all posts

Wednesday, October 7, 2026

Dear Reader


The following is an excerpt from the Preface of my memoir. I have named it Dear Reader to sound personal to those who may decide to pick up the book and read the story of my engineering journey. Here you go...

The book you hold in your hands began not as a book but as a series of moments—small decisions, unexpected turns, challenges faced and overcome. For much of my life, I did not think of my journey as remarkable. I was simply doing what needed to be done: learning my craft, supporting my family, solving the problems that landed on my workbench.

It was only later, after thirty years in the engineering trenches, after I had written six technical books and begun to reflect on the path that brought me there, that I realized my story might have value beyond the circuits and schematics.

This is a book about electronics. But it is also a book about life. The two, I have come to understand, are not so different.

A circuit is a system of connections. Components linked by traces, signals flowing along paths designed for purpose. When the system works, we barely notice it. When it fails, we must face and resolve the issue—tracing the broken connection, identifying the failed component, understanding why the expected behavior has stopped.

Life is the same. 

We are all systems of connections: to family, to work, to dreams and duties and the people who depend on us. When life proceeds smoothly, we take it for granted. When crisis strikes—as it did for me, weeks after my polytechnic graduation, when my father's failing health rewrote my future—we must take charge and make sense of our own existence.

Why am I here? What matters most? Which way do I go when the path I planned is suddenly closed?

I am an engineer. I think in systems, in connections, in causes and effects. But I am also a son, a brother, a husband, a writer, and a witness to my own time. This memoir is my attempt to trace the full schematic of my life—to show you the components, the connections, the unexpected paths that current can take when it encounters resistance.

My life has had its share of setbacks and unforeseen circumstances. Yours likely has as well. That is the human condition—to face challenges we did not ask for, to walk roads we did not choose.

But here is what I have learned:

The road still leads somewhere. The circuit still completes. And the person you become along the way—the skills you develop, the wisdom you gather, the strength you never knew you had—that person is no accident. That person is you, forged by experience, connected to all that came before and all that will follow.

Keep your spirits high, reader. The path ahead may not be the one you planned. But it is yours, and it is leading you exactly where you need to go. Remember: you are never alone. Many have walked the journey before you, and many more will follow after you. "How can you be so sure?" you ask.

Well… I offer my story as proof.

 

Tuesday, October 6, 2026

Feeling Lost? Get the Memoir!


Recently, an ex-colleague from ST Electronics called me out of the blue. He sounded troubled and not the usual, confident person I knew a decade ago. After talking with him for five minutes, I realized he's feeling lost and apprehensive at the prospect of retirement. He is the same age as me.

Such feeling is not unique to people facing retirement after years of working; it can also happen to young graduates who are just stepping out into the world. What should I do? Which company should I join? Where can I find my place in the industry? And many myriads of questions that overwhelm the mind, be it starting out afresh, changing runway mid-career, or entering into the final phase of a work life.

This is the reason I wrote a book about my own engineering journey that spanned three decades from the air force days to the home-grown defense industry, and into my passion and calling as an author. For the first time, readers of my PCB-RE books can now take a peek into the inner world of the writer and understand why he took the paths, whether through necessity or by appointment. Friends who knew me since the early school days had read it and found gems of inspiration, and a better appreciation for the person I am.

For anyone who has ever wondered how things work—or how a life is built—this memoir offers a rare glimpse into a world of precision, problem-solving, and the hidden connections that shape us all.

Get your copy today! 

Wednesday, June 17, 2026

Retrofitting


Retrofitting is the process of adding new features, components, or systems to an existing product—features that were not part of the original design. One of the most significant retrofitting project I've done in my twenty-fives years with ST Electronics is upgrading the disc drive system on the RADCOM test station for the Republic of Singapore Air Force (RSAF).

Believe it or not, the RADCOM test programs—the very heart of its ability to diagnose E-2C avionics—were stored on magnetic cartridges. Not hard drives as we know them today. Not solid-state memory. Magnetic cartridges, about the size of a three-stacked 15-inch pizza, mounted in an HP7906 disc drive and run off an HP1000 host computer.

Over time, the disc access heads of the HP7906 drive built up ferrite dirt. Microscopic particles, accumulated through normal operation, clinging to the heads that read the magnetic media. And when those dirty heads passed over the cartridges, they could cause a head crash—the read head literally scraping against the magnetic surface, scratching it, destroying the data.

It happened more often than anyone liked. Cartridges that had worked for years suddenly became unreadable. Scrap. Trash. Years of test programs, lost to a few microns of ferrite dust. The RSAF was desperate. They had approached Grumman Aerospace—the original equipment manufacturer—for help. Grumman came back with an interim upgrade solution. Price tag: 1.5 million US dollars.

The RSAF project manager reached out to us. After researching for alternative solutions, we decided on the magneto-optical (MO) drive. It uses laser and magnetic technology together, writing data to discs that were far more robust than magnetic cartridges. No head crashes. No ferrite dirt. No scratched media. More importantly, it could be configured to emulate older storage devices. To the host computer, it would look exactly like an HP7906 disc drive. The system wouldn't know the difference. The test programs would load and run exactly as before.

Over the following months, we transferred hundreds of test programs from their vulnerable cartridges to the robust MO discs. Each migration was verified. Each program was tested. By the end, the entire RADCOM test suite lived on media that wouldn't scratch, wouldn't crash, wouldn't fail. 

The cost to the RSAF? Less than half of what Grumman had asked.

The project manager called me after the final acceptance to personally thank me. I appreciated the sentiment. But the real reward was seeing those MO drives spin up day after day, month after month, never losing a single byte of data.

Another obsolescence issue resolved—this time through retrofitting.


Ps: You can read the details and more in my latest book, A Memoir of Electronics, Discoveries, and a Life Less Ordinary by clicking on the book title.

Thursday, March 12, 2026

The System Whisperer


The term came from my colleagues, not from me.

I never thought of myself as anything special. I was just an engineer who paid attention, who cared about the work, who refused to give up when problems seemed insurmountable. But somewhere along the way, people started noticing.

Not because I had any magical powers. Not because I could commune with machines through some mystical connection. Simply because I had learned, over years of patient work, to listen. To observe. To understand what the equipment was telling me, even when it spoke in subtle signals and obscure error codes.

Every system has a language. Most people only hear the silence when it works and the noise when it breaks. The whisperer learns to hear the conversation in between.

The systems I've worked with over the years—the RADCOM, the Factrons, the Teradynes, the WesTest, the countless boards and units and assemblies—they all have stories to tell. My job was simply to hear them.

And sometimes, to whisper back.

 

Sunday, March 8, 2026

Ron's Way


No matter how urgent some jobs may require our immediate attention, Ron would always insist on finishing the task on hand first. This seemed counterintuitive at first. When a commander makes a direct request, doesn't everything else stop? Isn't that how the military works?

Ron had a different perspective.

"If I drop everything every time someone asks for something," he explained once, "I'll never finish anything. And unfinished work creates more problems than urgent requests solve."

But he wasn't rigid about it. He had a system.

He had served overseas attachments in Japan, learning from technicians whose approach to craft bordered on the spiritual. He had worked in the repair bay of an aircraft carrier, where space was tight, resources limited, and the stakes as high as they get. He had done tours back in US military airbases, seeing how different units organized the same work.

He had seen more than any of us young technicians. And he had learned, from all of it, how to handle both people and work with clarity and confidence.

That's something I learned from him. Close up. As his personal apprentice. 


Saturday, March 7, 2026

The Zen of Work


Before I move on to the next phase of my life's journey, I want to dwell a little on the work philosophy I developed during those Air Force years.

Not the technical skills—those I've already described. Not the equipment or the procedures or the test programs. Something deeper. Something that would prove more valuable than any technical certification.

The mindset.

The way of approaching work that transforms pressure into purpose, chaos into clarity, mundane tasks into meditation.

The Zen of the workbench.

If we approach work as just a means for livelihood—a necessary evil, something to be endured until we can go home and live our real lives—then every task becomes a burden. The backlog feels oppressive. The duties feel pointless. The pressure feels personal. We feel miserable. We perform poorly. We confirm our own worst expectations.

But if we keep our heads cool and level, something shifts. The same tasks, the same pressure, the same demands—they don't disappear. But our relationship to them changes.

We can always find a silver lining in the midst of chaotic work situations and personal conflicts. Not by pretending the chaos isn't there, but by recognizing that chaos is just information. It's telling us something about priorities, about resources, about what truly matters.

This wasn't wisdom I was born with. It was something I learned—from Ron. 


Friday, March 6, 2026

Mr. Ronald Paul Dykeman


Ron's coffee mug

Ron was, quite simply, one of the most experienced and meticulous engineers you could ever find. He had been with Grumman for decades. He had worked on the E-2C since its early days. He knew the RADCOM the way a master craftsman knows his tools—intimately, completely, with a depth of understanding that came from years of hands-on work.

But experience alone doesn't make a great teacher. Ron had something more: patience. The willingness to explain something five different ways until it clicked. The ability to stand back and let you make mistakes, then guide you through understanding why they were mistakes. The quiet confidence that came from knowing he didn't need to prove anything.

He didn't give answers. He gave directions. He taught us to think like diagnosticians, not just button-pushers. He taught us to understand the systems, not just operate the equipment. It was the best education I ever received.

Ron taught me about radar and communications and automated testing. But he also taught me something else: that the best teachers are also human beings, with humor and warmth and the ability to laugh at themselves.

I carried both lessons forward. 


Thursday, March 5, 2026

The American Apprenticeship


January 1987. A New Squadron.

We were the pioneer batch. That phrase carried weight. It meant there were no precedents, no seniors to guide us, no established procedures to follow. Everything we did would be done for the first time. Every success would become a template. Every mistake would be a lesson for those who came after.

My team, the ATE group, was assigned to the third-line repair bay, along with two other teams. Third-line meant deep maintenance—the most complex repairs, the ones that required removing systems from the aircraft and bringing them to a dedicated facility. It was the highest level of technical work in the Air Force, and it was ours.

Our new home was a bomb-proof shelter, designed to survive attacks that would level ordinary buildings. The shelter was empty when we first saw it. A shell. A promise. Nothing more. We had three weeks to turn it into a functioning repair facility. Those weeks were a blur of physical labor and logistical coordination.

Once the facilities were ready, we waited. For the arrival of the CETS.

A specialized team of personnel from Grumman Aerospace, the company that had designed and built the E-2C. Their mission: to assist us in running the squadron for the first two years of its operation. To train us, guide us, ensure that we could do the work before they left us to do it alone.

Our ATE team split into two groups. One would handle the CAT-3D, the general-purpose test system. The other would take the RADCOM, the specialized system for radar, communications, and more. I was assigned to the latter. And I was fortunate—more fortunate than I knew at the time—to be placed under the guidance of a man named Ronald Dykeman.

 

Wednesday, March 4, 2026

E-2C Ahoy!

Pioneers of the E-2C Squadron, after 25 years

Upon completing BMT, I was posted to the Airforce Engineering Training Institute—AETI, as everyone called it. After the physical exhaustion of BMT, the mental engagement of AETI was a relief, a return to familiar territory. By the end of the year, my academic performance had been noted. I was earmarked for something special: the E-2C program.

Initially, I was being considered for its radar team. Through rotational posting around different squadrons during my OJT, I distinguished myself as someone apt in building test circuits and operating test equipment. Then someone from the E-2C's ATE team pulled out. I became the replacement choice.

It was May 1986. I had been in the Air Force for nearly two and a half years. I had learned radar theory, built a test fixture, and studied a sophisticated ATE system. Now I was about to embark on the next step.

Together with my teammates, I was flown to the United States for a six-month training stint. Our destination: the Grumman Aerospace facilities, where the E-2C Hawkeye was designed and built. Our purpose: to learn two of the most advanced ATEs Grumman had ever created—the CAT-3D and the RADCOM.

Six months passed in a blur of learning and discovery. When I returned to Singapore, I was not the same technician who had left. I had seen the cutting edge. I had touched it, studied it, made it part of myself. I understood automated test equipment at a level few others did. 

The year was 1987. It was one of the best times of my career life.