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Thursday, October 31, 2019

Manual PCB-RE: Hand and Power Tools

These days, a set of assortment hand and power toolkit can be had for between $100-$200, one would think it makes no sense to buy each item separately. While there is no harm getting one of these kits if you have the extra cash to spare, you may want to be more selective in the quality and suitability of the tools you are going to personalize and use for all your future PCB-RE works without over-cluttering your work space and spending time searching for them.

As a minimum, I would recommend the following:


The wire stripper may seem like an odd addition to the manual tool set, but it does have a role to play in the PCB-RE process when required.

Two other hand tools I can think of that's good to add to the above list are a set of fine grain hand files and a small hammer or mallet. The hand files come in handy when you need to scrap off stubborn lacquer conformal coating from the tip of component pins to facilitate contact probing during continuity check. The hammer or mallet is used in conjunction with the flat-head screwdriver to loosen screws with tops that are rounded out.

One last versatile tool is the power drill set. The motorized drill can either be battery powered or cabled. Different sets of drill bits, screwdriver bits and nut drivers permit drilling or screw and bolt locking and loosening with ease.

Tuesday, October 22, 2019

Manual PCB-RE: Equipment & Tools

Every trade has its expert, and every master craftsman has his tools. PCB-RE engineers are no exception, more so when it comes to doing PCB-RE manually. In my fifteen years of experience reverse engineering printed circuit boards (PCB) and modular electronic units, I've come to appreciate the importance of having a good set of tools on hand to get the job done. Not just the basic toolkit, but the essential ones.

A typical electronics workbench setup (courtesy of Mitch Haile)

If you want to do serious manual PCB-RE, whether in a workshop setting of your employment or in the comfort of your own workspace at home, some form of electronic equipment and hand tools are indispensable. Depending on how comprehensive a level of PCB-RE you intend to engage in, it will determine the outcome of your inventory and acquisition. Generally, there are four categories to consider:

 1. Hand and power tools
 2. Instrumentation
 3. PCB-related equipment
 4. Diagramming tool

The first three are hardware and safety related while the fourth is software, though strictly speaking, the line of distinction is not that concise in some cases.